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Investigation on influence mechanism of tip clearance on centrifugal compressor performance
Published:2024-08-02 author:GAN Xinhai, WANG Chao, LIU Jiamin, et al. Browse: 675 Check PDF documents
Investigation on influence mechanism of tip clearance on 
centrifugal compressor performance


GAN Xinhai1, WANG Chao1, LIU Jiamin1, CUI Wenhao2, FENG Jianjun2

(1.Xinxiang Aviation Industry (Group) Co., Ltd., AVIC, Xinxiang 453000, China; 

2.Institute of Water Resources and Hydro-Electric Engineering, Xi'an University of Technology, Xi'an 710048, China)


Abstract: To clarify the mechanism of the influence of tip clearance on the performance of centrifugal compressors, numerical simulation methods were used to study the effects of leakage vortices and flow losses at the centrifugal compressors under different tip clearances. Firstly, the reliability of the simulation was verified by comparing the experimental results with the numerical calculation results. Then, the changing trends of isentropic efficiency and pressure ratio of the compressor under different tip clearances were analyzed. Finally, the internal flow characteristics were analyzed, and under different clearances, the changes in the vortex structure inside the impeller, the distribution of leakage flow streamlines, and the entropy change law along the flow direction were elaborated. The mechanism of different tip clearances' effect on compressor performance was investigated. The research results indicate that when the tip clearance ratio increases from 0.018 to 0.054, the maximum changes in efficiency decrease across the entire operating range are 0.7%, 0.6%, 0.4%, and 0.2% respectively. The overall decrease in pressure ratio remains around 0.3%. The tip leakage flow is mixed with the mainstream to form tip leakage vortices and tip separation vortices, among which tip leakage vortices are the main source of loss. As the tip clearance ratio increases, the flow loss within the 20% flow direction range near the leading edge of the blade changes less, while the loss increases within the 40% range near the trailing edge of the blade. The increase in the tip clearance ratio leads to an increase in the size of the leakage vortex, thereby reducing the effective flow area, which is the main reason for the performance degradation of the compressor.

Key words:  gas compressor; centrifugal compressor; entropy change law; numerical simulation method; compressor aerodynamic performance; leakage vortex; flow loss;internal flow characteristics
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