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Optimization of structural parameters of flow matching valve for electro-hydraulic actuator system based on AMESim
Published:2024-06-27 author:ZHANG Tianai, ZHANG Hong, SUN Na, et al. Browse: 472 Check PDF documents
Optimization of structural parameters of flow matching valve for 
electro-hydraulic actuator system based on AMESim


ZHANG Tianai1,2, ZHANG Hong1,2, SUN Na3, LIU Rilin1,2, WU Kuo1,2


(1.School of Mechanical Engineering, Dalian University of Technology, Dalian 116023, China; 2.National Key Laboratory of High 

Performance Precision Manufacturing, Dalian University of Technology, Dalian 116023, China; 3.China Shipbuilding Industry 
Group Co., Ltd., Harbin 150036, China)


Abstract: Taking the electro-hydraulic actuator system used for precision control of power switches in a certain power system as the research object, in view of the problem that its working characteristics do not meet the actual needs of the project, taking a study for the structural parameters of the flow matching valve as a key component, theoretical analysis, simulation analysis, and experimental testing were conducted on the working characteristics of the electrohydraulic actuator system. Firstly, the internal structure of the valve and the working principle of the system were analyzed. Then, the mathematical model and simulation model of the electro-hydraulic actuator system were established, and the feasibility and accuracy of the simulation model were verified through experiments. Finally, the influence of the single-factor structural parameters of the flow matching valve on the operating characteristics of the electro-hydraulic actuator system was explored, the orthogonal tests were designed and conducted, and the optimal structural parameter combination scheme within the optional range was obtained. The research indicates that the structural parameters such as the preload force of the valve seat steel ball seal spring, the stiffness of the valve seat steel ball seal spring, and the initial covering amount of the valve port of the flow matching valve have an important impact on the working characteristics of the electro-hydraulic actuator system. Comparing with the original plan, the optimal structural parameters scheme, the system response time is shortened from 133 ms to 42 ms, and the positioning accuracy is improved from 0.261% to 0.096%, which can effectively shorten the system response time, improve the system positioning accuracy, and meet the actual needs of the project.

Key words:  hydraulic control valve; electro-hydraulic actuator; flow matching valve; AMESim; response time; positioning accuracy; orthogonal test


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